电镀金刚砂切割线设备说明
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电镀金刚砂切割线设备
Theelectroplating diamond cutting line equipment specification
1、产品型号：JQX100
1. Machine type：JQX100
2、用途：用于高碳钢丝制造金刚石线据切割线的生产线
2. Usage: Production linehigh carbon steel wire manufacturing diamond wire cut line
3、设备尺寸：20000×1800×1600mm
3. Equipment dimension: 20000×1800×1600mm
4、生产线径：0.10—0.40mm
4. Production diameter: 0.10-0.40mm
5、生产线速：50m/min
5.Line speed：1-20m/min
6、进线数量：单根进线
6.The number of the line: Single into the line
7、放线盘：BS200
7. Pay-off spool: BS200
8、收线盘：BS64、BS200
8. Take-up spool:BS64、BS200
9、排线方式：盘动精密排线
9.Traversing unit:Plate motion precision line
10、设备PLC控制，主传动采用伺服电机，全机运行平稳
10.PLC control, main driving by servo motor, the machine run smoothly
11、总装机容量约为37 KW
11. Total installed capacity is about 37KW
12、主要部件循环泵均采用一用一备
12. Main components of circulating pump are two, one use another standby
工艺流程：
放线—碱洗—水洗—酸洗—水洗—上砂—水洗—固砂—固砂—水洗—烘干—收线
Process:
pay-off—caustic washing—washing— pickling —washing— overlying sand—washing
—sand consolidation —sand consolidation—washing—drying —take-up
特点：本设备为本公司自主研发的电镀金刚石切割线生产线，在国处于领先地位。整条生产线采用PLC控制方式，在线镭射检测线径，图像在线检测观察清晰。我公司克服了原来老的工艺埋砂法，落砂法，研制了快速电镀物理上砂的方法，该方法具有上砂快，金刚石均匀程度比埋砂、落砂更理想，生产速度更快。
Features : This equipment is the company independent research and development, which is in the leading position in domestic.Thecompleteproduction line adopts PLC control, online laser detection diameter,image line detection observed clear.Our company overcome the old process buried sand, falling sand method,developed fast electroplating physical sand method,the method is fast on the sand, diamond uniform is more ideal than the buried sand, falling sand.
用金刚石线进行硅切片大大优于传统切割方式，主要优点如下：
a、切割速度是砂浆切割的2倍;
b、无砂浆混合，无需建设砂浆回收系统;
c、切割表面质量好;
d、无PEG和 SIC 的危险废物产生;
e、清洁高效生产.
Silicon slices with diamond wire is much better than traditional cutting methods, the main advantages are as follows:
a.The cutting speed is 2 times the mortar cutting;
b. No mortar mixed mortar recovery system without construction;
c. Cutting surface good quality;
d. No PEG and SIC hazardous waste generated;
e. Clean and efficient production.
精密排线设备规范
Precise wiring equipment specification
主要技术参数：
Mechanical major specifications:
用途名称 Application Name | 合金异型线加工,金刚石线材收线 Alloy shaped line processing, diamond wire closing line. |
进线范围 Inlet range | 圆线：0.10 mm-0.40mm circle line：0.10 mm-0.40mm |
出线线速 Outlet speed | 0—400米 0—400M |
动力 Power | 2.2kw感应马达变频器控制, 2kw伺服电机一台,收线盘为活动式装制左右盘装线 2.2kw induction motor inverter control, 2kw servo motor, a movable system installed around the take-up reel disk assembly line |
排线方式 Traversing unit | 卧式水平式排线，过线轮为一体式，耐磨材料 Horizontal horizontal line,Over the line wheel for one-piece, wear-resistant material |
传动部分 Transmission parts | 伺服丝杆.联轴器.平形带 Servo screw, coupling, flat belts. |
卷取控制方式 Coiling control mode | 变频张力缓冲杆，伺服恒定张力，自动演算修正控制卷取张力 Variable frequency tension buffer rod, servo constant tension, automatic calculation correction control winding tension |
机体结构 Machinestructure | 钢板焊接而成型.经退火处理消除应力完成 Steel plate welding and forming, after annealing treatment to eliminate stress |
卷取轴盘尺寸 The take-up shaft size | BS200（可根据客户要求）最大排线范围360mm BS200（According to customer requirements）Biggest row line range 360mm |
上下轴方式 Bobbin loading &Unloading type | 气动顶心螺杆紧迫式,附上下轴下线 Shaft type |
安全罩 Safety cover | 传动区安全罩透气孔网状.卷取区安全罩全密闭式附有机玻璃检窗口 Safety cover breather hole mesh transmission area. Coiling area safety cover all closed with organic glass window |
控制 Control | 人机界面,全数字化控制.伺服电机 Man-Machine Interface. Full digital control. Servomotor. |
张家港市金桥轻工机械有限公司
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